反差婊

Mechanical breakdown

When moving parts stop moving


transmission gears

Loss example: mechanically seized

A compressor supporting the air conditioning system mechanically seized due to lack of refrigerant. While a replacement compressor was being located, temporary fans were purchased.

The causes

Mechanical breakdown is the second most common form of equipment failure. It accounts for 30% of all equipment breakdown claims yet results in a disproportionate 40% of loss in terms of total cost. This is due largely to the types of equipment involved. Factors contributing to mechanical breakdown:

  • Lack of lubrication
  • Misalignment
  • Oil contamination
  • Operator error
  • Overspeed
  • Vibration
  • Where it happens

    • Bent component
    • Broken parts
    • Cracking of moving parts
    • Fracturing of moving parts
    • Seizing of moving parts
  • How it happens

    • Blowers
    • Compressors
    • Engines
    • Fans
    • Motors
    • Pumps

Prevention

Simple steps can be taken to minimize the risk or impact of potential loss caused by mechanical breakdown.

  • Condition monitoring
  • Contingency planning
  • Proper lubrication
  • Routine maintenance
  • Trained operators
  • Learn more about pressure systems breakdown

    Learn more